moldability_screen
Screen a plastic part's wall thickness and resin shrinkage before molding to flag sink, warp, and dimensional errors. Returns a pass/fail gate with score.
Instructions
Moldability DFx screen (NO solver, NO geometry) — fast analytic gate combining two checks molders reason about first: (1) WALL-THICKNESS QUALITY — is the nominal wall in the resin's recommended moldable band, and is the section uniform enough (uniformity_ratio = t_max/t_min; warn >2, fail >3) to avoid sink/warp; thick-lobe samples (> sink_factor·nominal, k≈1.5) flagged; cooling tied to the thickest wall (t ∝ s²). (2) SHRINKAGE — first-order from the resin CTE: S_linear = alpha·ΔT, S_vol ≈ 3·S_linear, cavity_scale_factor = 1/(1−S_linear); semicrystalline resins (PP/PE/PA/POM/PLA/HDPE/LDPE) flag model_underpredicts and carry a published_shrinkage_pct.
Pass wall_samples (local wall thicknesses, mm) and/or nominal_mm, plus
material. Degrades gracefully when the corpus lacks the (issue #106)
recommended-wall / mold-shrinkage / crystallinity fields. Low-fidelity gate:
escalate_to='molding_fill_submit'.
Returns {thickness:{…}, shrinkage:{…}, material, pass, score, fidelity, band_pct, warnings, escalate_to}.
Input Schema
| Name | Required | Description | Default |
|---|---|---|---|
| material | No | ||
| fail_ratio | No | ||
| nominal_mm | No | ||
| warn_ratio | No | ||
| alpha_per_k | No | ||
| sink_factor | No | ||
| t_ambient_c | No | ||
| t_solidify_c | No | ||
| wall_samples | No |