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control-expert-mcp

Control Expert MCP Server

An MCP server that connects AI agents (Claude Desktop, Claude Code, VS Code Copilot, or any MCP client) to a local EcoStruxure Control Expert (formerly Unity Pro) installation — so the AI can read, edit, and create PLC projects from scratch.

Inspired by tiaportal-mcp for Siemens TIA Portal. Where TIA Portal exposes the Openness API, Control Expert exposes the Unity Developer's Edition (UDE) COM automation server (PSBroker.PServerBroker) — this server drives it through pywin32 and exposes it as MCP tools over stdio.

AI agent (Claude, Copilot, ...) ──MCP/stdio──> control-expert-mcp ──COM──> Control Expert

What the AI can do

  • Projects: create from scratch for any CPU in the hardware catalog (M340, M580, Premium, Quantum...), open/save .stu/.sta, import/export .xef/.zef

  • Browse: tasks, sections, variables, DFB/DDT types, CPU/hardware info, build state

  • Program: create/read/delete sections in ST, LD, FBD, SFC, IL; write logic by importing Control Expert XML (the AI reads an existing section's XML once and mirrors the schema — validated round-trip for all five languages)

  • Hardware: walk the full bus → drop → rack → module topology, add/remove IO modules by catalog part number, change the CPU

  • Modbus / DTMs (validated live on M580): browse the DTM topology, add slave DTMs (add_dtm("Modbus Device", ..., parent_dtm="BMEP58_ECPU_EXT") — the protocol id is Modbus and is auto-tried), set device IP addresses, read the scanner state (get_dtm_control_parameters), and add Modbus scan requests (read/write addresses + sizes) by editing the master DTM dataset through get_master_dtm_dataset / set_master_dtm_dataset — a ManagedModbusRequest template with the numbering rules is built into the tool description; a written scan line builds built_ok and shows up as a ModbusScanLine in the scanner config

  • Networks (Premium/Quantum): create logical Ethernet networks and set their IP service configuration

  • Variables: list/create/update/delete global variables incl. type, comment, address (%MW...), initial value

  • Build: analyze and build the project, get the resulting build state

  • UI: pop the Control Expert window open so a human can watch or take over

  • Online (opt-in): connect to PLC/simulator, download/upload, run/stop

Related MCP server: T-IA Connect (Siemens TIA Portal)

Requirements

  • Windows with EcoStruxure Control Expert (or Unity Pro) installed and licensed — tested against Control Expert 14.0, but any version that registers PSBroker.PServerBroker.1 should work (the UDE automation server ships with Control Expert itself; the separate UDE package is only needed for documentation)

  • Python 3.10+ with pywin32

  • The server must run on the same machine as Control Expert (DCOM remoting is possible but not configured here)

Install

cd control-expert-mcp
python -m venv .venv
.venv\Scripts\pip install -e .

Hook up an AI client

The server speaks MCP over stdio. Point your client at the venv's Python:

Claude Desktop

%APPDATA%\Claude\claude_desktop_config.json (see samples/claude_desktop_config.json):

{
  "mcpServers": {
    "control-expert": {
      "command": "C:\\path\\to\\control-expert-mcp\\.venv\\Scripts\\python.exe",
      "args": ["-m", "control_expert_mcp"]
    }
  }
}

Claude Code

claude mcp add control-expert -- C:\path\to\control-expert-mcp\.venv\Scripts\python.exe -m control_expert_mcp

VS Code (GitHub Copilot agent mode)

.vscode/mcp.json (see samples/vscode-mcp.json):

{
  "servers": {
    "control-expert": {
      "type": "stdio",
      "command": "C:\\path\\to\\control-expert-mcp\\.venv\\Scripts\\python.exe",
      "args": ["-m", "control_expert_mcp"]
    }
  }
}

Tools

Tool

Purpose

get_status

Server version, open project, CPU, build state

open_project

Open .stu / .sta / .xef / .zef

new_project

Create a project for a CPU (e.g. BMX P34 2020 + 02.70)

save_project / close_project

Persist / close (close discards unless save=true)

build_project / analyze_project

Build or analyze; returns resulting build state

get_project_structure

Tasks, sections (+language), events, fct modules

list_variables

Variables with type/comment/address/initial value

create_variable / update_variable / delete_variable

Variable editing

read_section

Section logic as Control Expert XML

write_st_logic

Write ST logic as plain IEC text (no XML) — creates or replaces a section, with inline variable declarations

get_language_reference

Authoring guide + validated example for ST/LD/FBD/SFC/IL — the exchange-XML structure rules an AI client needs to write graphical logic (FBD pin-geometry rule, LD line/cell model, SFC chart layout)

create_section / delete_section

Section management (ST/LD/FBD/SFC/IL)

create_task

Add MAST/FAST/AUX/SAFE task

import_xml

The main write path — import section logic, variables, DFB/DDT types, configuration, or whole-project exchange files (inline XML or file)

export_xml

Export variables / program / configuration / one DFB / one section as XML

export_project

Full application export to .xef / .zef

list_data_types

DFB + DDT types

get_hardware

CPU + bus → drop → rack → module tree

add_io_module / remove_io_module

Add/remove rack modules by part number + catalog version (e.g. BMX DDI 1602 + 02.00)

add_drop / add_rack

Build out remote drops/racks (e.g. an X80 EIO drop + BME XBP 1200 rack on an M580 RIO bus)

change_cpu

Swap the CPU reference

list_animation_tables / create_animation_table / delete_animation_table

Watch/animation tables (accepts hierarchical paths like Pump1.Speed, SFC_Demo.S_Init.x) for monitoring/forcing values online

list_dtms

DTM Browser topology with names, types, addresses

add_dtm / delete_dtm

Add communication DTMs or slave devices (e.g. Modbus Device under the M580 CPU DTM)

set_dtm_address

Set a slave's IP / bus address (+ optional gateway/subnet — fixes the "IP Address and Gateway address are not in the same domain" build warning)

configure_cpu_ethernet

M580 CPU embedded Ethernet: IP/subnet/gateway + Security-screen services (tftp/eip/dhcp_bootp/ftp/web/snmp). Enabling tftp+eip+dhcp_bootp clears the remote-EIO CRA build error

get_dtm_control_parameters / set_dtm_control_parameters

Modbus TCP I/O scanner config XML (CetControlParameter* schema): IP, unit id, timeouts, ModbusTcpRequest scan lines

get_dtm_dataset / set_dtm_dataset

A slave DTM's own dataset (identity + bus address)

get_master_dtm_dataset / set_master_dtm_dataset

The master/CPU DTM dataset (via ZEF round-trip) — <SlaveDevices>/<ManagedModbusRequestList> holds the Modbus scan lines; write a ManagedModbusRequest node to add a request

list_networks / add_network / set_network_ip

Logical networks on Premium/Quantum

show_ui

Make the Control Expert window visible

plc_* (opt-in)

Online: setup/connect/disconnect/state/transfer/run/stop

How the AI writes logic

Program sections are exchanged as Control Expert XML. An ST section looks like:

<STExchangeFile>
  <fileHeader company="Schneider Automation" product="Control Expert V14.0 - 190112"
              dateTime="date_and_time#2026-6-11-1:0:0" content="Structured source file"
              DTDVersion="41"></fileHeader>
  <contentHeader name="Project" version="0.0.000"></contentHeader>
  <program>
    <identProgram name="Logic01" type="section" task="MAST"></identProgram>
    <STSource>
IF StartButton AND NOT StopButton THEN
    MotorRun := TRUE;
ELSE
    MotorRun := FALSE;
END_IF;
    </STSource>
  </program>
</STExchangeFile>

import_xml(kind="section", xml_content=...) creates the section if it doesn't exist, or deletes-and-replaces it on conflict. The agent should declare referenced variables first (create_variable) or include a <dataBlock>, then build_project to validate.

Online tools (live PLC / simulator) — disabled by default

Tools that touch a controller (plc_connect, plc_transfer, plc_command, ...) are not registered unless you set the environment variable:

CE_MCP_ENABLE_ONLINE=1

Starting/stopping a PLC or downloading an application affects the physical process. Only enable this on test benches or with the simulator, and keep a human in the loop.

Simulator commissioning (validated end to end): launch the PLC simulator first — start_simulator or PLC_Simulator\sim.exe from the Control Expert install (it sits in the tray) — then plc_setup_connection("simulator", "127.0.0.1")plc_connect("simulator")plc_transfer("pc_to_plc")plc_command("run"). The project must build clean (built_ok) before download. plc_state reports connection + run/stop and whether PC == PLC.

Known limitation: a freshly started simulator with no station loaded (plc_state = no_conf) rejects plc_transfer with "Family check failed" — the API download (unlike the Control Expert GUI's) requires the sim to already have a station of a matching family. Seed it once by transferring any project from the Control Expert GUI (PLC → Simulation Mode → Connect → Transfer); the loaded station persists while sim.exe runs, and all API downloads work from then on (stop the PLC first — transfer to a running PLC fails).

Troubleshooting

  • Catalog object not found on new_project — the CPU part number/version must exactly match the hardware catalog of your Control Expert version (spacing matters: BMX P34 2020, firmware like 02.70 is required).

  • application object reference is not found in the catalog on add_io_module — same rule for modules: the catalog version is mandatory (02.00 for most M340 IO modules, 01.00 for racks/power supplies).

  • new_project fails with a bare Exception occurred for a CPU family — your Control Expert license/DTM library probably doesn't include that platform. The error carries no description; test the same CPU in the Control Expert GUI to confirm.

  • add_dtm says "protocol Id parameter is empty or invalid" / "Impossible to create a new DTM object" — slave DTMs need the FDT protocol name as protocol_id (Modbus for the generic Modbus TCP device; the server auto-tries Modbus and EtherNet/IP when empty) and a device_type_name that exactly matches the DTM catalog (Modbus Device). List the catalog names with tools/list_dtm_catalog.py.

  • set_master_dtm_dataset crashes the server (RPC failed) — almost always malformed request XML; in particular requestUniqueID must be a fresh GUID, not an integer. Mirror the validated template in the tool description exactly.

  • Write access mode is already reserved by another client — Control Expert (the GUI) or another automation client has the project open for writing. Close it there first. The server holds one write token per session by design.

  • Broker creation fails — Control Expert isn't installed, or its COM registration is broken (re-register by repairing the installation).

  • First call is slowopen_project/new_project start the Unity server process and can take 30–120 s for large projects. Configure generous tool timeouts in your client.

  • Import fails with Invalid file — the XML doesn't match the exchange schema. Export a similar object first (read_section, export_xml) and mirror its structure, including fileHeader/contentHeader.

Architecture notes

  • All COM calls run on a single dedicated STA worker thread (COM apartment affinity); MCP tool calls are marshalled onto it (the dispatcher is reentrant — nested bridge calls on the worker thread execute directly).

  • Hardware and DTM objects expose their members on secondary dual interfaces (IProject3, IConfiguration2, IBus, IModule, IPServerDtm*, ...) that the default dispinterface doesn't include. The bridge QIs each object with IIDs harvested from HKCR\Interface and wraps the result as IDispatch (_qi), which is the only way to reach DTMRoot, InternalBuses, AddChild, etc. from late-bound clients.

  • The write-access token (app.Project(1)) is acquired once per session and cached; failed-call tracebacks are stripped so they can't pin COM references and deadlock ProjectClose.

  • Project is a parameterized COM property — it is invoked with explicit DISPATCH_PROPERTYGET flags because pywin32 dynamic dispatch can't call it.

  • Import temp files get the extension matching the XML root element (STExchangeFile.xst, VariablesExchangeFile.xsy, ...) because Control Expert picks the parser from the extension.

  • Enum constants (languages, export options, PLC commands...) were extracted from PServer.tlb — see src/control_expert_mcp/constants.py and tools/dump_tlb_enums.py.

Disclaimer

Not affiliated with Schneider Electric. The UDE automation interface is provided by Schneider "as is" and is no longer commercialized; this project drives it at your own risk. Never point online tools at production equipment without qualified supervision.

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