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factory-supervisor-mcp

factory-supervisor-mcp

by Heytish-V

Factory Supervisor MCP Server

NitroStack Protocol TypeScript React

An enterprise-grade Model Context Protocol (MCP) server and interactive supervisory dashboard built with NitroStack, Node.js, Express, and React for real-time factory operations management, telemetry analysis, predictive maintenance, material forecasting, order estimation, and AI supervisor copilot capabilities.


Overview

The Factory Supervisor MCP Server connects AI assistants (such as Claude Desktop, Cursor, Antigravity, or custom MCP clients) directly to industrial shop floor telemetry, equipment diagnostics, inventory levels, maintenance schedules, and production orders.

Featuring 10 modular domains and 18 specialized MCP tools alongside an Express REST API and a React + Tailwind Control Center UI, operators and AI assistants can perform diagnostic checks, detect bottlenecks, forecast equipment failures, calculate risk exposure, and interact via natural language to maintain optimal factory productivity.


Related MCP server: Industrial MCP Agent Platform

Key Features

  • Dual Architecture -- Serves as a standard Model Context Protocol (MCP) server over Stdio transport as well as a full Express REST API and Web Control Center UI.

  • Real-Time Analytics and Scoring -- Automated numeric health scoring (0-100), machine severity assessment, inventory stockout warnings, and risk exposure calculations.

  • Predictive Machine Intelligence -- Risk models for failure prediction, material depletion forecasting, bottleneck detection, and order completion estimation.

  • AI Supervisor Copilot -- Natural language prompt routing, daily supervisor shift briefings, and executive financial summaries.

  • Web Control Center UI -- Built with Vite, React 18, TailwindCSS, Lucide icons, and Framer Motion for telemetry visualization and AI interaction.


Modules and Tools Reference

Module

MCP Tool Name

Description

Key Inputs

Health

ping

System diagnostic health check ping.

None

Machines

listMachines

List all factory machines and operational state.

None

getMachineStatus

Get detailed telemetry and job info for a specific machine.

machineId (string)

Inventory

getInventory

Get current stock levels for all parts and reorder points.

None

getLowStockItems

Retrieve inventory items at or below reorder threshold.

None

Orders

getOrders

Retrieve active factory production orders and progress.

None

Maintenance

getMaintenanceLogs

Retrieve historical and active maintenance logs.

None

Schedule

getProductionSchedule

Fetch master production schedule and operational windows.

None

KPI

getFactoryKPIs

Retrieve key operational performance indicators (OEE, Uptime, Quality).

None

Analytics

analyzeFactory

Consolidated factory report with health score, severity levels, risk assessment, and recommendations.

None

Prediction

predictMachineFailure

Predict failure probability, time window, and recommended actions based on vibration and temperature telemetry.

machineId (string)

forecastInventory

Predict stockout dates, days remaining, and recommended reorder quantities.

partId (optional string)

estimateOrderCompletion

Estimate completion time, delay risk, and confidence score for an order.

orderId (string)

detectProductionBottlenecks

Identify capacity, downtime, and material starvation bottlenecks across all domains.

None

predictFactoryHealth

Forecast overall factory health score trends (Today vs. Tomorrow).

None

Assistant

factoryCopilot

AI Supervisor assistant routing natural language questions to appropriate analytics and predictive tools.

question (string)

dailySupervisorBrief

Concise daily shift briefing highlighting top risks and priority actions.

None

executiveSummary

High-level executive performance summary, financial risk exposure, and strategic guidance.

None


Project Architecture

factory-supervisor-mcp/
├── src/
│   ├── index.ts                     Entry point and Express REST API
│   ├── app.module.ts                Root AppModule importing 10 feature modules
│   ├── ai/                          LLM Provider and MCP Client Integration
│   ├── mock/                        Mock telemetry data JSON files
│   └── modules/                     10 MCP Feature Modules
│       ├── analytics/               Consolidated factory analysis
│       ├── assistant/               Copilot, shift brief and executive tools
│       ├── health/                  System ping and health checks
│       ├── inventory/               Stock levels and low-stock detection
│       ├── kpi/                     OEE, Uptime and Quality metrics
│       ├── machines/                Telemetry and status tools
│       ├── maintenance/             Maintenance history and logs
│       ├── orders/                  Work orders and progress tracking
│       ├── prediction/              Prediction tools
│       └── schedule/                Production schedule data
├── ui/                              Web Control Center (React + Vite + Tailwind)
│   ├── src/                         Dashboard components, APIs, and state
│   └── index.html                   UI entry point
├── package.json                     Scripts and dependencies
├── run.bat                          Batch launcher for Backend + Frontend
├── run-server.bat                   Batch launcher for MCP Server
└── README.md

Quick Start

Prerequisites -- Node.js v18+ and npm v9+.

Clone the repository and install dependencies:

git clone https://github.com/Heytish-V/factory-supervisor-mcp.git
cd factory-supervisor-mcp
npm install

Copy .env.example to .env:

cp .env.example .env

Optionally configure your OpenAI API key in .env for LLM Copilot capabilities:

OPENAI_API_KEY=your_openai_api_key_here
REST_PORT=3001

One-Click Launcher (Windows) -- Run run.bat to build the project, launch the backend on port 3001, start the frontend on port 5173, and open the browser automatically.

run.bat

Development Mode -- Start the backend and frontend separately:

npm run dev          # Terminal 1: Backend MCP server
npm run ui:dev       # Terminal 2: Frontend dashboard

Production Build -- Compile TypeScript, sync mock data, and build UI assets:

npm run build
npm start

REST API Endpoints

When running the Express REST API (port 3001 by default), the following endpoints are available:

  • GET /health -- Diagnostic health check.

  • POST /chat -- Natural language interaction with the Factory Supervisor AI Copilot.

  • GET /api/tools/:toolName or POST /api/tools/:toolName -- Direct execution of any of the 18 MCP tools.


MCP Client Integration

Add this MCP server to your MCP client configuration (such as Claude Desktop, Cursor, or Antigravity):

{
  "mcpServers": {
    "factory-supervisor": {
      "command": "node",
      "args": ["C:/projecctttt/factory-supervisor-mcp/dist/index.js"]
    }
  }
}

Example Prompts

When interacting through the web UI or an MCP client, try these sample queries:

  • "What is the overall health score of the factory right now?"

  • "Are any CNC machines at risk of failing in the next 24 hours?"

  • "Which inventory items are currently below reorder thresholds?"

  • "Will order ORD-2026-001 complete on time or experience delays?"

  • "Generate a daily supervisor shift briefing for the current shift."

  • "Provide an executive summary of factory performance and financial risk exposure."


License

Private / Enterprise Proprietary

Available Tools

18 tools
analyzeFactoryB

Consolidates data across all factory modules (machines, inventory, orders, maintenance, schedule, KPIs) and generates severity levels, health score (0-100), natural language summary, risk classification, impact score, and recommendations.

Inputs: no named parameters.

dailySupervisorBriefA

Generates a concise daily supervisor briefing highlighting overall factory health, top operational risks, and priority actions.

Inputs: no named parameters.

detectProductionBottlenecksA

Detects active and impending production bottlenecks across machines, inventory, and shifts.

Inputs: no named parameters.

estimateOrderCompletionB

Estimates completion time, confidence score, and delay risk for a given production order.

Inputs: orderId (required).

executiveSummaryA

Provides a high-level executive summary of factory performance, revenue exposure risk, and recommended strategic decisions.

Inputs: no named parameters.

factoryCopilotA

Natural language AI supervisor assistant that routes user questions to appropriate analytics and predictive MCP tools to generate actionable answers.

Inputs: question (required).

forecastInventoryB

Forecasts stockout date, days remaining, inventory risk level, and recommended reorder quantity for inventory parts.

Inputs: partId.

getFactoryKPIsA

Get key performance indicators (KPIs) for the factory

Inputs: no named parameters.

getInventoryA

Get total inventory stock levels for all parts

Inputs: no named parameters.

getLowStockItemsA

Get inventory items where available stock is at or below reorder level

Inputs: no named parameters.

getMachineStatusA

Get status details for a specific machine by machineId

Inputs: machineId (required).

getMaintenanceLogsA

Get factory maintenance logs and history

Inputs: no named parameters.

getOrdersB

Get factory production orders

Inputs: no named parameters.

getProductionScheduleB

Get factory production schedule

Inputs: no named parameters.

listMachinesA

List all factory machines and their current state

Inputs: no named parameters.

pingB

Diagnostic health check ping tool for Factory Supervisor MCP Server

Inputs: no named parameters.

predictFactoryHealthA

Predicts overall factory health score trends for today and tomorrow based on operational indicators.

Inputs: no named parameters.

predictMachineFailureA

Predicts failure probability, health score, estimated failure time window, and recommended actions for a machine based on sensor telemetry.

Inputs: machineId (required).

Tool Schema Changelog

Recent tool additions, removals, and schema changes observed during successful MCP inspections.

Loading tool schema changelog…

    TDQS

    A3.6/5.0

    Scored across 18 tools

    Disambiguation4/5

    Most tools have clearly distinct purposes: inventory, machines, orders, maintenance, schedule, KPIs. However, the five high-level analytics/summary tools (analyzeFactory, predictFactoryHealth, factoryCopilot, dailySupervisorBrief, executiveSummary) could be confused due to overlapping outputs like health scores and recommendations, though their descriptions partially clarify target audiences.

    Naming Consistency4/5

    The naming pattern is largely consistent with verb-first camelCase (getInventory, listMachines, predictMachineFailure, etc.). Exceptions like factoryCopilot, dailySupervisorBrief, executiveSummary, and ping deviate from this pattern, but they remain readable and semantically descriptive.

    Tool Count4/5

    Eighteen tools is slightly above the typical 3-15 well-scoped range, but each tool maps to a distinct aspect of factory supervision (status reads, predictions, forecasts, summaries). The count feels justified for the broad domain, though it is on the heavier side.

    Completeness4/5

    The tool set covers all major factory modules (machines, inventory, orders, maintenance, schedule, KPIs) with both operational reads and predictive analytics. Minor gaps include per-order detail retrieval or explicit shift/employee data, but these are not critical for the supervisor role.

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