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SymBioForge

Autonomous Circular Manufacturing Intelligence Platform


The Problem

India generates 62 million tonnes of industrial waste annually. Most of it ends up in landfills, incinerators, or illegal dump sites. Factories operate in isolation, unaware that their waste could be another factory's raw material.

The core challenges:

  • No visibility -- factories don't know what waste their neighbours produce or need

  • No matching -- even if they knew, finding compatible waste-to-feedstock pairs across industries requires deep material science knowledge

  • No compliance automation -- SPCB (State Pollution Control Board) filings are manual, error-prone, and often delayed

  • No circular economy incentives -- without measurable CO2/cost savings data, there's no business case for symbiosis

Related MCP server: FastApply MCP Server

Our Solution

SymBioForge is an AI-powered industrial symbiosis platform that autonomously discovers waste-to-resource connections between manufacturing factories, invents new products from waste streams, and generates regulatory compliance reports.

8 autonomous AI agents work as a swarm -- no human-in-the-loop required:

Agent

Role

Clerk

Registers factories, validates data, generates SPCB compliance reports

Scout

Profiles new factories, discovers capabilities

Profiler

Classifies waste streams using a 44-material database

Matchmaker

Finds waste-to-feedstock matches using Haversine distance + composite scoring

Inventor

Generates novel circular product concepts from waste streams

Auditor

Validates impact claims, promotes top opportunities

Architect

Designs step-by-step manufacturing blueprints with equipment specs and CAPEX

Sentinel

Monitors ecosystem health, self-heals disrupted supply chains

Key outcomes:

  • Waste diverted from landfills into circular supply chains

  • CO2 emissions reduced through material reuse

  • Revenue generated from waste-derived products

  • Automated SPCB Form V compliance reporting

  • Real-time ecosystem monitoring with self-healing


Architecture

                         Event Bus (Pub/Sub)
                               |
  Clerk --> Scout --> Profiler --> Matchmaker --> Inventor
                                                    |
                                   Auditor <--------+
                                      |
                                  Architect --> Sentinel
                                                  |
                                         (self-healing loop)

  State Manager (singleton)  <--- all agents read/write cluster state
  Scheduler (singleton)      --- drip feed (60s) + health checks (30s)

Event chain:

FACTORY_REGISTERED -> FACTORY_PROFILED -> WASTES_CLASSIFIED -> MATCHES_FOUND
-> PRODUCTS_INVENTED -> AUDIT_COMPLETE -> BLUEPRINTS_READY -> ECOSYSTEM_STABLE

Two interfaces:

  1. MCP Server (NitroStudio) -- 14 tools with 9 interactive widgets

  2. Web Dashboard (Next.js) -- standalone full-stack web app with REST API


Tech Stack

Layer

Technology

MCP Server

NitroStack Framework (@nitrostack/core)

Web Frontend

Next.js 14, Tailwind CSS, Lucide icons

Web API

Next.js API Routes (wraps core engine)

Language

TypeScript (ES Modules, strict mode)

Validation

Zod schemas on all MCP tool inputs

MCP Widgets

Next.js + @nitrostack/widgets SDK

Protocol

Model Context Protocol (MCP)


Getting Started

Prerequisites

  • Node.js 18+ (LTS recommended)

  • npm 9+

  • Git

Clone & Install

git clone https://github.com/kuchipudiyokshith9999-eng/SymBioForge.git
cd SymBioForge

Running the MCP Server (Backend)

The MCP server exposes 14 tools and 9 interactive widgets via the Model Context Protocol.

Install & Build

npm install
npm run build
  1. Download NitroStudio

  2. Open NitroStudio, create a new project pointing to this directory

  3. The server connects automatically -- you'll see 14 tools in the chat panel

Run in Development Mode

npm run dev

Available MCP Tools

Tool

Description

Widget

get-cluster-state

Live cluster state -- factories, matches, products, logs

Agent Swarm Monitor

control-swarm

Start, stop, or reset the autonomous agent swarm

Agent Swarm Monitor

trigger-disruption

Simulate a factory shutdown, watch Sentinel self-heal

Agent Swarm Monitor

get-ecosystem-map

Factory network with symbiotic waste flow edges

Ecosystem Map

get-opportunity-feed

Ranked matches and product concepts by score

Opportunity Feed

get-carbon-metrics

CO2 avoided, landfill diverted, water saved, financial value

Carbon Dashboard

get-product-concepts

AI-invented products from waste streams

Product Cards

get-waste-profiles

Per-factory classified waste streams

Waste Profiles

get-pathway

Step-by-step manufacturing blueprint for an opportunity

Pathway Viewer

register-factory

Register a new factory, triggers full agent chain

Compliance Dashboard

get-compliance-report

Generate SPCB Form V report for a factory

Compliance Dashboard

calculate

Basic arithmetic operations

Calculator

convert_temperature

Temperature unit conversion

Calculator


Running the Web Dashboard (Frontend)

The web dashboard is a standalone Next.js app with its own REST API layer, reusing the same business logic and data.

Install & Run

cd web
npm install
npm run dev

Open http://localhost:3000 in your browser.

Web Dashboard Pages

Page

URL

Description

Dashboard

/

Stat cards, activity log, swarm controls

Ecosystem Map

/ecosystem

SVG factory network with symbiotic edges

Factories

/factories

Searchable factory card grid with filters

Opportunities

/opportunities

Ranked matches + products feed

Products

/products

Product concept cards with feasibility gauges

Waste Profiles

/waste-profiles

Per-factory waste stream cards

Carbon Impact

/carbon

Circular score gauge, impact metrics, before/after comparison

Compliance

/compliance

Factory compliance table with status tracking

Web API Endpoints

All endpoints are at http://localhost:3000/api/:

Endpoint

Method

Description

/api/cluster

GET

Full cluster state with aggregate metrics

/api/factories

GET

All factories with waste streams

/api/factories

POST

Register a new factory

/api/matches

GET

All symbiotic matches

/api/products

GET

All product concepts

/api/ecosystem

GET

Nodes + edges for map visualization

/api/carbon

GET

Carbon and impact metrics

/api/waste-profiles

GET

Factories with classified waste streams

/api/opportunities

GET

Ranked opportunity feed

/api/blueprints/:id

GET

Blueprint by opportunity ID

/api/swarm

POST

Swarm control (start / stop / reset)


Project Structure

SymBioForge/
|
|-- src/                            # MCP Server (NitroStack)
|   |-- agents/                     #   8 autonomous agents
|   |   |-- clerk.agent.ts          #     factory registration + compliance
|   |   |-- scout.agent.ts          #     factory profiling
|   |   |-- profiler.agent.ts       #     waste stream classification
|   |   |-- matchmaker.agent.ts     #     symbiosis discovery
|   |   |-- inventor.agent.ts       #     product innovation
|   |   |-- auditor.agent.ts        #     impact validation
|   |   |-- architect.agent.ts      #     blueprint design
|   |   `-- sentinel.agent.ts       #     self-healing monitor
|   |
|   |-- core/                       #   Business logic engines
|   |   |-- types.ts                #     all interfaces
|   |   |-- waste-classifier.ts     #     44-material waste classification
|   |   |-- compatibility-matrix.ts #     waste-to-industry matching rules
|   |   |-- matching-algorithm.ts   #     Haversine + composite scoring
|   |   |-- product-generator.ts    #     circular product invention
|   |   |-- impact-calculator.ts    #     CO2, water, financial metrics
|   |   |-- pathway-planner.ts      #     manufacturing blueprints
|   |   `-- compliance-generator.ts #     SPCB Form V generation
|   |
|   |-- orchestrator/               #   Coordination layer
|   |   |-- event-bus.ts            #     pub/sub event system
|   |   |-- state-manager.ts        #     singleton cluster state
|   |   |-- scheduler.ts            #     drip feed + health checks
|   |   `-- agent-chain.ts          #     agent pipeline definition
|   |
|   |-- modules/                    #   NitroStack MCP tool modules
|   |-- widgets/                    #   9 Next.js widget UIs (for NitroStudio)
|   `-- data/                       #   JSON fixture data (15 factories, 44 materials)
|
|-- web/                            # Web Dashboard (Next.js)
|   |-- src/
|   |   |-- app/                    #   Pages (dashboard, ecosystem, factories, etc.)
|   |   |   `-- api/                #   REST API routes
|   |   |-- components/             #   Reusable UI components
|   |   `-- lib/                    #   Data layer + engine
|   |-- package.json
|   `-- tsconfig.json
|
|-- package.json                    # MCP server dependencies
|-- tsconfig.json                   # TypeScript config
`-- .gitignore

Demo Walkthrough (5 minutes)

Via NitroStudio

  1. get-cluster-state -- Show the Agent Swarm Monitor with all 8 agents and live activity logs

  2. get-ecosystem-map -- Show 15 factories connected by symbiotic waste flows

  3. get-carbon-metrics -- Show circular economy score, CO2 avoided, financial value

  4. get-opportunity-feed -- Show ranked matches and products sorted by score

  5. register-factory with:

    {
      "id": "fact_19",
      "name": "Demo Furniture Co",
      "industryType": "Furniture Manufacturing",
      "address": "SIDCO Phase III, Coimbatore",
      "lat": 11.025, "lng": 76.945,
      "productionCapacity": "2 tons/day furniture",
      "rawMaterials": ["Wood", "Adhesives", "Varnish"],
      "declaredWastes": ["Sawdust", "Wood scraps", "Varnish waste"]
    }

    Watch all agents chain in real time.

  6. trigger-disruption with {"factoryId": "fact_1"} -- Watch Sentinel self-heal

Via Web Dashboard

  1. Open https://sym-bio-forge.vercel.app (or http://localhost:3000 locally) -- See the dashboard with cluster stats

  2. Navigate to Ecosystem Map -- Click factory nodes to see details

  3. Navigate to Opportunities -- Expand matches to see scoring details

  4. Navigate to Carbon Impact -- See before/after environmental metrics

  5. Navigate to Compliance -- See SPCB filing status for all factories


Data

The platform ships with realistic fixture data for a Coimbatore, India industrial cluster:

  • 15 factories spanning textile, chemical, food processing, leather, paper, steel, and more

  • 3 feed factories dripped in by the scheduler during live demos

  • 44 waste materials with category, physical form, contamination levels, and reuse potential

  • 10 compatibility rules mapping waste categories to target industries

  • Emission factors for CO2, water, and energy calculations

  • 3 market data entries for product generation


Team

Built for the NitroStack hackathon by a 4-member team from Amrita University.

Member

Role

Member 1

Lead Architect -- agents, orchestrator, core engine

Member 2

Discovery Agent Development -- scout, profiler, matchmaker

Member 3

Creation Agent Development -- inventor, auditor, architect

Member 4

Widget & Data Development -- all 9 widgets, fixture data


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