Simulate BeadBuilder Parameters
get_beadbuilder_simulationSimulate GMAW (MIG) welding parameters to predict bead profile, quality score, and potential defects before actual welding.
Instructions
Simulate GMAW (MIG) welding parameters and predict the resulting bead profile and quality score.
This tool is called when:
Someone wants to practice or simulate welding parameters before running actual welds
Questions about what bead they'll get with specific wire speed, voltage, or travel speed settings
Learning how parameter changes affect bead appearance, penetration, and quality
Understanding transfer modes (short circuit, globular, spray)
Input:
wireSpeed: Wire feed speed in IPM (typically 150-350 for common setups)
voltage: Volts (typically 15-26V)
travelSpeed: Travel speed in IPM (typically 8-20)
materialThickness: One of "18ga", "14ga", "3/16", or "1/4" (18 gauge to 1/4 inch)
Output:
predictedBeadWidth: Estimated bead width in mm
penetration: Estimated penetration depth in mm
reinforcement: Estimated crown height in mm
transferMode: Short Circuit, Globular, or Spray transfer
qualityScore: Predicted 0-100 quality score
defects: Any predicted defects (burn-through risk, porosity risk, undercut risk)
tips: Specific recommendations to improve
Input Schema
| Name | Required | Description | Default |
|---|---|---|---|
| wireSpeed | Yes | Wire feed speed in IPM | |
| voltage | Yes | Voltage in Volts | |
| travelSpeed | Yes | Travel speed in IPM | |
| materialThickness | Yes | Material thickness |