Cable Cross-Section & Resistance Calculator
calculate_wire_gaugeCalculates recommended wire gauge for DC circuits based on ampacity and voltage drop, returning optimal cable size, resistance, power loss, and fuse recommendation.
Instructions
Calculate the recommended wire gauge / cable cross-section for a DC circuit. Considers both ampacity (current carrying capacity) and voltage drop to recommend the optimal cable size. Also returns total resistance, power loss, and a fuse recommendation. Supports copper conductors from 0.75 mm² (18 AWG) to 240 mm² (300 MCM).
Input Schema
| Name | Required | Description | Default |
|---|---|---|---|
| voltage | Yes | System voltage in volts (e.g. 12, 24, 48) | |
| current | No | Load current in amps. Provide either current or power. | |
| power | No | Load power in watts. Will be converted to current using the voltage. Provide either current or power. | |
| cableLengthM | Yes | One-way cable length in meters | |
| maxVoltageDropPercent | No | Maximum acceptable voltage drop in percent (default: 3%) | |
| temperatureCelsius | No | Ambient temperature in °C (default: 20°C). Affects copper resistance. | |
| isRoundTrip | No | Account for both positive and negative conductor (default: true). Set to false for chassis-ground returns. |