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src/stl/stl-manipulator.ts
import * as THREE from 'three';
import { STLLoader } from 'three/examples/jsm/loaders/STLLoader.js';
import { STLExporter } from 'three/examples/jsm/exporters/STLExporter.js';
import fs from 'fs';
import path from 'path';
import { promisify } from 'util';
import { EventEmitter } from 'events';
import * as crypto from 'crypto';

const readFileAsync = promisify(fs.readFile);
const writeFileAsync = promisify(fs.writeFile);

// Define types for progress tracking
export type ProgressCallback = (progress: number, message?: string) => void;
export type OperationResult = {
  success: boolean;
  filePath?: string;
  error?: string;
  operationId: string;
};

// Define possible transformation operations
export type TransformationType = 'scale' | 'rotate' | 'translate' | 'extendBase' | 'customModify';
export type TransformationAxis = 'x' | 'y' | 'z' | 'all';
export type BoundingBox = {
  min: THREE.Vector3;
  max: THREE.Vector3;
  center: THREE.Vector3;
  dimensions: THREE.Vector3;
};

// Define transformation parameters
export type TransformationParams = {
  type: TransformationType;
  axis?: TransformationAxis;
  value: number | number[];
  relative?: boolean;
  selectionBounds?: THREE.Box3;
};

export class STLManipulator extends EventEmitter {
  private tempDir: string;
  private activeOperations: Map<string, boolean> = new Map();

  constructor(tempDir: string = path.join(process.cwd(), 'temp')) {
    super();
    this.tempDir = tempDir;
    // Ensure temp directory exists
    if (!fs.existsSync(this.tempDir)) {
      fs.mkdirSync(this.tempDir, { recursive: true });
    }
  }

  /**
   * Generate a unique operation ID
   */
  private generateOperationId(): string {
    return crypto.randomUUID();
  }

  /**
   * Load STL file and return geometry and bounding box
   */
  private async loadSTL(stlFilePath: string, 
                        progressCallback?: ProgressCallback): Promise<{
    geometry: THREE.BufferGeometry;
    boundingBox: THREE.Box3;
    mesh: THREE.Mesh;
  }> {
    try {
      if (progressCallback) progressCallback(10, "Loading STL file...");
      
      // Read the STL file
      const stlData = await readFileAsync(stlFilePath);
      
      if (progressCallback) progressCallback(30, "Parsing STL data...");
      
      // Load the STL data into a Three.js geometry
      const loader = new STLLoader();
      const geometry = loader.parse(stlData.buffer);
      
      // Create a mesh from the geometry
      const material = new THREE.MeshStandardMaterial();
      const mesh = new THREE.Mesh(geometry, material);
      
      // Compute the bounding box
      geometry.computeBoundingBox();
      const boundingBox = geometry.boundingBox!;
      
      if (progressCallback) progressCallback(50, "STL loaded successfully");
      
      return { geometry, boundingBox, mesh };
    } catch (error) {
      console.error("Error loading STL file:", error);
      throw new Error(`Failed to load STL file: ${error instanceof Error ? error.message : String(error)}`);
    }
  }

  /**
   * Save a geometry to STL file
   */
  private async saveSTL(geometry: THREE.BufferGeometry, 
                       outputFilePath: string, 
                       progressCallback?: ProgressCallback): Promise<string> {
    try {
      if (progressCallback) progressCallback(80, "Exporting to STL...");
      
      // Create mesh for export
      const material = new THREE.MeshStandardMaterial();
      const mesh = new THREE.Mesh(geometry, material);
      
      // Export the mesh as STL
      const exporter = new STLExporter();
      const stlString = exporter.parse(mesh);
      
      // Write the STL to file
      await writeFileAsync(outputFilePath, stlString);
      
      if (progressCallback) progressCallback(100, "STL saved successfully");
      
      return outputFilePath;
    } catch (error) {
      console.error("Error saving STL file:", error);
      throw new Error(`Failed to save STL file: ${error instanceof Error ? error.message : String(error)}`);
    }
  }

  /**
   * Get comprehensive information about an STL file
   */
  async getSTLInfo(stlFilePath: string): Promise<{
    filePath: string;
    fileName: string;
    fileSize: number;
    boundingBox: BoundingBox;
    vertexCount: number;
    faceCount: number;
  }> {
    try {
      const { geometry, boundingBox } = await this.loadSTL(stlFilePath);
      const fileStats = fs.statSync(stlFilePath);
      
      // Count faces (each face is a triangle in STL)
      const positionAttribute = geometry.getAttribute('position');
      const vertexCount = positionAttribute.count;
      const faceCount = vertexCount / 3;
      
      // Calculate center and dimensions
      const center = new THREE.Vector3();
      boundingBox.getCenter(center);
      
      const dimensions = new THREE.Vector3();
      boundingBox.getSize(dimensions);
      
      return {
        filePath: stlFilePath,
        fileName: path.basename(stlFilePath),
        fileSize: fileStats.size,
        boundingBox: {
          min: boundingBox.min,
          max: boundingBox.max,
          center,
          dimensions
        },
        vertexCount,
        faceCount
      };
    } catch (error) {
      console.error("Error getting STL info:", error);
      throw new Error(`Failed to get STL info: ${error instanceof Error ? error.message : String(error)}`);
    }
  }

  /**
   * Scale an STL model uniformly or along specific axes
   */
  async scaleSTL(
    stlFilePath: string,
    scaleFactors: number | [number, number, number],
    progressCallback?: ProgressCallback
  ): Promise<string> {
    const operationId = this.generateOperationId();
    this.activeOperations.set(operationId, true);
    
    try {
      if (progressCallback) progressCallback(0, "Starting scaling operation...");
      
      // Load the STL file
      const { geometry, mesh } = await this.loadSTL(stlFilePath, progressCallback);
      
      if (!this.activeOperations.get(operationId)) {
        throw new Error("Operation cancelled");
      }
      
      if (progressCallback) progressCallback(60, "Applying scaling transformation...");
      
      // Apply scaling
      let scaleX, scaleY, scaleZ;
      if (typeof scaleFactors === 'number') {
        // Uniform scaling
        scaleX = scaleY = scaleZ = scaleFactors;
      } else {
        // Non-uniform scaling
        [scaleX, scaleY, scaleZ] = scaleFactors;
      }
      
      const scaleMatrix = new THREE.Matrix4().makeScale(scaleX, scaleY, scaleZ);
      geometry.applyMatrix4(scaleMatrix);
      
      if (!this.activeOperations.get(operationId)) {
        throw new Error("Operation cancelled");
      }
      
      // Generate output file path
      const outputFileName = path.basename(stlFilePath, '.stl') + '_scaled.stl';
      const outputFilePath = path.join(this.tempDir, outputFileName);
      
      // Save the modified STL
      await this.saveSTL(geometry, outputFilePath, progressCallback);
      
      this.emit('operationComplete', {
        operationId,
        type: 'scale',
        success: true,
        output: outputFilePath
      });
      
      return outputFilePath;
    } catch (error) {
      this.emit('operationError', {
        operationId,
        type: 'scale',
        error: error instanceof Error ? error.message : String(error)
      });
      
      throw error;
    } finally {
      this.activeOperations.delete(operationId);
    }
  }

  /**
   * Rotate an STL model around specific axes
   */
  async rotateSTL(
    stlFilePath: string,
    rotationAngles: [number, number, number], // [x, y, z] in degrees
    progressCallback?: ProgressCallback
  ): Promise<string> {
    const operationId = this.generateOperationId();
    this.activeOperations.set(operationId, true);
    
    try {
      if (progressCallback) progressCallback(0, "Starting rotation operation...");
      
      // Load the STL file
      const { geometry, boundingBox } = await this.loadSTL(stlFilePath, progressCallback);
      
      if (!this.activeOperations.get(operationId)) {
        throw new Error("Operation cancelled");
      }
      
      if (progressCallback) progressCallback(60, "Applying rotation transformation...");
      
      // Convert degrees to radians
      const [rotX, rotY, rotZ] = rotationAngles.map(angle => angle * Math.PI / 180);
      
      // Get the center of the model
      const center = new THREE.Vector3();
      boundingBox.getCenter(center);
      
      // Create translation matrices to rotate around the center
      const toOriginMatrix = new THREE.Matrix4().makeTranslation(-center.x, -center.y, -center.z);
      const rotationMatrix = new THREE.Matrix4().makeRotationFromEuler(
        new THREE.Euler(rotX, rotY, rotZ, 'XYZ')
      );
      const fromOriginMatrix = new THREE.Matrix4().makeTranslation(center.x, center.y, center.z);
      
      // Apply the transformations
      geometry.applyMatrix4(toOriginMatrix);
      geometry.applyMatrix4(rotationMatrix);
      geometry.applyMatrix4(fromOriginMatrix);
      
      if (!this.activeOperations.get(operationId)) {
        throw new Error("Operation cancelled");
      }
      
      // Generate output file path
      const outputFileName = path.basename(stlFilePath, '.stl') + '_rotated.stl';
      const outputFilePath = path.join(this.tempDir, outputFileName);
      
      // Save the modified STL
      await this.saveSTL(geometry, outputFilePath, progressCallback);
      
      this.emit('operationComplete', {
        operationId,
        type: 'rotate',
        success: true,
        output: outputFilePath
      });
      
      return outputFilePath;
    } catch (error) {
      this.emit('operationError', {
        operationId,
        type: 'rotate',
        error: error instanceof Error ? error.message : String(error)
      });
      
      throw error;
    } finally {
      this.activeOperations.delete(operationId);
    }
  }

  /**
   * Translate (move) an STL model along specific axes
   */
  async translateSTL(
    stlFilePath: string,
    translationValues: [number, number, number], // [x, y, z] in mm
    progressCallback?: ProgressCallback
  ): Promise<string> {
    const operationId = this.generateOperationId();
    this.activeOperations.set(operationId, true);
    
    try {
      if (progressCallback) progressCallback(0, "Starting translation operation...");
      
      // Load the STL file
      const { geometry } = await this.loadSTL(stlFilePath, progressCallback);
      
      if (!this.activeOperations.get(operationId)) {
        throw new Error("Operation cancelled");
      }
      
      if (progressCallback) progressCallback(60, "Applying translation transformation...");
      
      // Apply translation
      const [translateX, translateY, translateZ] = translationValues;
      const translationMatrix = new THREE.Matrix4().makeTranslation(translateX, translateY, translateZ);
      geometry.applyMatrix4(translationMatrix);
      
      if (!this.activeOperations.get(operationId)) {
        throw new Error("Operation cancelled");
      }
      
      // Generate output file path
      const outputFileName = path.basename(stlFilePath, '.stl') + '_translated.stl';
      const outputFilePath = path.join(this.tempDir, outputFileName);
      
      // Save the modified STL
      await this.saveSTL(geometry, outputFilePath, progressCallback);
      
      this.emit('operationComplete', {
        operationId,
        type: 'translate',
        success: true,
        output: outputFilePath
      });
      
      return outputFilePath;
    } catch (error) {
      this.emit('operationError', {
        operationId,
        type: 'translate',
        error: error instanceof Error ? error.message : String(error)
      });
      
      throw error;
    } finally {
      this.activeOperations.delete(operationId);
    }
  }

  /**
   * Cancel an ongoing operation
   */
  cancelOperation(operationId: string): boolean {
    if (this.activeOperations.has(operationId)) {
      this.activeOperations.set(operationId, false);
      this.emit('operationCancelled', { operationId });
      return true;
    }
    return false;
  }

  /**
   * Generate an SVG visualization of an STL file from multiple angles
   * @param stlFilePath Path to the STL file
   * @param width Width of each view in pixels
   * @param height Height of each view in pixels
   * @param progressCallback Optional callback for progress updates
   * @returns Path to the generated SVG file
   */
  async generateVisualization(
    stlFilePath: string,
    width: number = 300,
    height: number = 300,
    progressCallback?: ProgressCallback
  ): Promise<string> {
    const operationId = this.generateOperationId();
    this.activeOperations.set(operationId, true);
    
    try {
      if (progressCallback) progressCallback(0, "Starting visualization generation...");
      
      // Load the STL file
      const { geometry, boundingBox, mesh } = await this.loadSTL(stlFilePath, progressCallback);
      
      if (!this.activeOperations.get(operationId)) {
        throw new Error("Operation cancelled");
      }
      
      if (progressCallback) progressCallback(50, "Setting up 3D scene...");
      
      // Create a scene
      const scene = new THREE.Scene();
      scene.add(mesh);
      
      // Create a camera
      const camera = new THREE.PerspectiveCamera(75, width / height, 0.1, 1000);
      
      // Calculate the ideal camera position based on bounding box
      const size = new THREE.Vector3();
      boundingBox.getSize(size);
      const maxDim = Math.max(size.x, size.y, size.z);
      const fov = camera.fov * (Math.PI / 180);
      const cameraDistance = (maxDim / 2) / Math.tan(fov / 2) * 1.5; // 1.5 is a factor for some padding
      
      // Add lighting to the scene
      const ambientLight = new THREE.AmbientLight(0x404040); // soft white light
      scene.add(ambientLight);
      
      const directionalLight = new THREE.DirectionalLight(0xffffff, 0.5);
      directionalLight.position.set(1, 1, 1).normalize();
      scene.add(directionalLight);
      
      if (!this.activeOperations.get(operationId)) {
        throw new Error("Operation cancelled");
      }
      
      if (progressCallback) progressCallback(60, "Generating SVG representation...");
      
      // Since we can't use the DOM-dependent SVGRenderer in a Node.js environment,
      // let's create a simple representation of the model using its bounding box
      // This is a simplified visual representation
      
      // Create SVG content with a simple representation of the STL model
      const viewBox = `0 0 ${width * 2} ${height * 2}`;
      let svgContent = `<svg xmlns="http://www.w3.org/2000/svg" viewBox="${viewBox}" width="${width * 2}" height="${height * 2}">`;
      
      // Add a title and model info
      svgContent += `
        <text x="10" y="20" font-family="Arial" font-size="16" fill="black">
          STL Visualization: ${path.basename(stlFilePath)}
        </text>
        <text x="10" y="40" font-family="Arial" font-size="12" fill="black">
          Dimensions: ${size.x.toFixed(2)} x ${size.y.toFixed(2)} x ${size.z.toFixed(2)} mm
        </text>
      `;
      
      // Define views
      const views = [
        { name: "front", transform: "rotateY(0deg)" },
        { name: "side", transform: "rotateY(90deg)" },
        { name: "top", transform: "rotateX(90deg)" },
        { name: "isometric", transform: "rotateX(30deg) rotateY(45deg)" }
      ];

      // Draw each view
      for (let i = 0; i < views.length; i++) {
        const view = views[i];
        const x = (i % 2) * width + width / 2;
        const y = Math.floor(i / 2) * height + height / 2 + 50; // Add 50px for the header text
        
        // Calculate a representative size for the simple cube visualization
        const cubeSize = Math.min(width, height) * 0.4;
        
        // Draw a simple cube representation
        svgContent += `
          <g transform="translate(${x}, ${y})">
            <rect x="${-cubeSize/2}" y="${-cubeSize/2}" width="${cubeSize}" height="${cubeSize}" 
                  style="fill:#e0e0e0;stroke:#000;stroke-width:1;opacity:0.8;${view.transform}" />
            <text x="0" y="${cubeSize/2 + 30}" text-anchor="middle" font-family="Arial" font-size="12" fill="black">
              ${view.name}
            </text>
          </g>
        `;
        
        if (progressCallback) progressCallback(60 + (i + 1) * 10, `Generated ${view.name} view`);
      }
      
      // Add STL information
      svgContent += `
        <g transform="translate(20, ${height * 2 - 60})">
          <text font-family="Arial" font-size="14" fill="black">
            File: ${path.basename(stlFilePath)}
          </text>
          <text y="20" font-family="Arial" font-size="12" fill="black">
            Vertices: ${mesh.geometry.attributes.position.count / 3}
          </text>
          <text y="40" font-family="Arial" font-size="12" fill="black">
            Dimensions: W:${size.x.toFixed(2)}mm × H:${size.y.toFixed(2)}mm × D:${size.z.toFixed(2)}mm
          </text>
        </g>
      `;
      
      // Close the SVG
      svgContent += '</svg>';

      if (progressCallback) progressCallback(90, "Visualization generated");
      
      if (progressCallback) progressCallback(90, "Saving visualization...");
      
      // Write the SVG to file
      const outputFileName = path.basename(stlFilePath, '.stl') + '_visualization.svg';
      const outputFilePath = path.join(this.tempDir, outputFileName);
      
      await writeFileAsync(outputFilePath, svgContent);
      
      if (progressCallback) progressCallback(100, "Visualization saved successfully");
      
      this.emit('operationComplete', {
        operationId,
        type: 'visualization',
        success: true,
        output: outputFilePath
      });
      
      return outputFilePath;
    } catch (error) {
      console.error("Error generating visualization:", error);
      
      this.emit('operationError', {
        operationId,
        type: 'visualization',
        error: error instanceof Error ? error.message : String(error)
      });
      
      throw new Error(`Failed to generate visualization: ${error instanceof Error ? error.message : String(error)}`);
    } finally {
      this.activeOperations.delete(operationId);
    }
  }

  /**
   * Apply a specific transformation to a selected section of an STL file
   * This allows for targeted modifications of specific parts of a model
   */
  async modifySection(
    stlFilePath: string,
    selection: THREE.Box3 | 'top' | 'bottom' | 'center', 
    transformation: TransformationParams,
    progressCallback?: ProgressCallback
  ): Promise<string> {
    const operationId = this.generateOperationId();
    this.activeOperations.set(operationId, true);
    
    try {
      if (progressCallback) progressCallback(0, "Starting section modification...");
      
      // Load the STL file
      const { geometry, boundingBox, mesh } = await this.loadSTL(stlFilePath, progressCallback);
      
      if (!this.activeOperations.get(operationId)) {
        throw new Error("Operation cancelled");
      }
      
      if (progressCallback) progressCallback(40, "Identifying section to modify...");
      
      // Convert named sections to actual bounding boxes
      let selectionBox: THREE.Box3;
      if (selection === 'top') {
        // Select top third of the model
        const height = boundingBox.max.y - boundingBox.min.y;
        const topThreshold = boundingBox.max.y - (height / 3);
        selectionBox = new THREE.Box3(
          new THREE.Vector3(boundingBox.min.x, topThreshold, boundingBox.min.z),
          new THREE.Vector3(boundingBox.max.x, boundingBox.max.y, boundingBox.max.z)
        );
      } else if (selection === 'bottom') {
        // Select bottom third of the model
        const height = boundingBox.max.y - boundingBox.min.y;
        const bottomThreshold = boundingBox.min.y + (height / 3);
        selectionBox = new THREE.Box3(
          new THREE.Vector3(boundingBox.min.x, boundingBox.min.y, boundingBox.min.z),
          new THREE.Vector3(boundingBox.max.x, bottomThreshold, boundingBox.max.z)
        );
      } else if (selection === 'center') {
        // Select middle third of the model
        const height = boundingBox.max.y - boundingBox.min.y;
        const bottomThreshold = boundingBox.min.y + (height / 3);
        const topThreshold = boundingBox.max.y - (height / 3);
        selectionBox = new THREE.Box3(
          new THREE.Vector3(boundingBox.min.x, bottomThreshold, boundingBox.min.z),
          new THREE.Vector3(boundingBox.max.x, topThreshold, boundingBox.max.z)
        );
      } else {
        // Use the provided bounding box
        selectionBox = selection;
      }
      
      if (progressCallback) progressCallback(50, "Applying transformation to selected section...");
      
      // Get position attribute for direct manipulation
      const positionAttribute = geometry.getAttribute('position') as THREE.BufferAttribute;
      const positions = positionAttribute.array;
      
      // Create transformation matrix based on the requested operation
      let transformMatrix = new THREE.Matrix4();
      const center = new THREE.Vector3();
      selectionBox.getCenter(center);
      
      // Matrices for transforming around the selection center
      const toOriginMatrix = new THREE.Matrix4().makeTranslation(-center.x, -center.y, -center.z);
      const fromOriginMatrix = new THREE.Matrix4().makeTranslation(center.x, center.y, center.z);
      
      // Build the appropriate transformation matrix
      switch (transformation.type) {
        case 'scale':
          if (typeof transformation.value === 'number') {
            transformMatrix = new THREE.Matrix4().makeScale(
              transformation.value,
              transformation.value,
              transformation.value
            );
          } else {
            const [scaleX, scaleY, scaleZ] = transformation.value as number[];
            transformMatrix = new THREE.Matrix4().makeScale(scaleX, scaleY, scaleZ);
          }
          break;
          
        case 'rotate':
          const rotValues = (typeof transformation.value === 'number') 
            ? [0, 0, transformation.value * Math.PI / 180] 
            : (transformation.value as number[]).map(v => v * Math.PI / 180);
          
          transformMatrix = new THREE.Matrix4().makeRotationFromEuler(
            new THREE.Euler(rotValues[0], rotValues[1], rotValues[2], 'XYZ')
          );
          break;
          
        case 'translate':
          if (typeof transformation.value === 'number') {
            const translateValue = transformation.value;
            transformMatrix = new THREE.Matrix4().makeTranslation(
              translateValue,
              translateValue,
              translateValue
            );
          } else {
            const [transX, transY, transZ] = transformation.value as number[];
            transformMatrix = new THREE.Matrix4().makeTranslation(transX, transY, transZ);
          }
          break;
          
        default:
          throw new Error(`Unsupported transformation type: ${transformation.type}`);
      }
      
      // Build complete transformation (to origin, transform, back from origin)
      const finalTransform = new THREE.Matrix4()
        .multiply(fromOriginMatrix)
        .multiply(transformMatrix)
        .multiply(toOriginMatrix);
      
      // Create temporary vector for calculations
      const tempVector = new THREE.Vector3();
      
      try {
        // Apply transformation only to vertices within the selection box
        for (let i = 0; i < positionAttribute.count; i++) {
          tempVector.fromBufferAttribute(positionAttribute, i);
          
          // Check if this vertex is within our selection box
          if (selectionBox.containsPoint(tempVector)) {
            // Apply the transformation to this vertex
            tempVector.applyMatrix4(finalTransform);
            
            // Update the position in the buffer
            positionAttribute.setXYZ(i, tempVector.x, tempVector.y, tempVector.z);
          }
        }
        
        // Mark the attribute as needing an update
        positionAttribute.needsUpdate = true;
        
        // Update the geometry's bounding box
        geometry.computeBoundingBox();
      } catch (error) {
        console.error("Error modifying vertices:", error);
        throw new Error(`Failed to modify section: ${error instanceof Error ? error.message : String(error)}`);
      }
      
      if (!this.activeOperations.get(operationId)) {
        throw new Error("Operation cancelled");
      }
      
      // Generate output file path
      const outputFileName = path.basename(stlFilePath, '.stl') + '_modified.stl';
      const outputFilePath = path.join(this.tempDir, outputFileName);
      
      // Save the modified STL
      await this.saveSTL(geometry, outputFilePath, progressCallback);
      
      this.emit('operationComplete', {
        operationId,
        type: 'modifySection',
        success: true,
        output: outputFilePath
      });
      
      return outputFilePath;
    } catch (error) {
      this.emit('operationError', {
        operationId,
        type: 'modifySection',
        error: error instanceof Error ? error.message : String(error)
      });
      
      throw error;
    } finally {
      this.activeOperations.delete(operationId);
    }
  }

  /**
   * Enhanced version of extendBase with progress reporting
   * @param stlFilePath Path to the input STL file
   * @param extensionInches Amount to extend base in inches
   * @param progressCallback Optional callback for progress updates
   * @returns Path to the modified STL file
   */
  async extendBase(
    stlFilePath: string, 
    extensionInches: number,
    progressCallback?: ProgressCallback
  ): Promise<string> {
    const operationId = this.generateOperationId();
    this.activeOperations.set(operationId, true);
    
    try {
      if (progressCallback) progressCallback(0, "Starting base extension operation...");
      console.log(`Extending base of ${stlFilePath} by ${extensionInches} inches`);
      
      // Load the STL file
      const { geometry, boundingBox } = await this.loadSTL(stlFilePath, progressCallback);
      
      if (!this.activeOperations.get(operationId)) {
        throw new Error("Operation cancelled");
      }
      
      if (progressCallback) progressCallback(60, "Creating extended base geometry...");
      
      // Find the minimum Y value (assuming Y is up, which is common in 3D printing)
      const minY = boundingBox.min.y;
      
      // Convert inches to millimeters (STL files typically use mm)
      const extensionMm = extensionInches * 25.4;
      
      // Create a transformation matrix to move the mesh up by the extension amount
      const matrix = new THREE.Matrix4().makeTranslation(0, extensionMm, 0);
      geometry.applyMatrix4(matrix);
      
      // Create a box geometry for the base extension
      const baseWidth = boundingBox.max.x - boundingBox.min.x;
      const baseDepth = boundingBox.max.z - boundingBox.min.z;
      const baseGeometry = new THREE.BoxGeometry(
        baseWidth,
        extensionMm,
        baseDepth
      );
      
      // Position the base geometry
      const baseMatrix = new THREE.Matrix4().makeTranslation(
        (boundingBox.min.x + boundingBox.max.x) / 2,
        minY + extensionMm / 2,
        (boundingBox.min.z + boundingBox.max.z) / 2
      );
      baseGeometry.applyMatrix4(baseMatrix);
      
      if (!this.activeOperations.get(operationId)) {
        throw new Error("Operation cancelled");
      }
      
      if (progressCallback) progressCallback(70, "Merging geometries...");
      
      if (progressCallback) progressCallback(75, "Creating merged geometry...");
      
      // Create material for both meshes
      const material = new THREE.MeshStandardMaterial();
      
      // Create individual meshes
      const originalMesh = new THREE.Mesh(geometry, material);
      const baseMesh = new THREE.Mesh(baseGeometry, material);
      
      // Export each mesh separately and merge the STL strings
      const exporter = new STLExporter();
      
      const originalStl = exporter.parse(originalMesh);
      const baseStl = exporter.parse(baseMesh);
      
      // Generate output file path
      const outputFileName = path.basename(stlFilePath, '.stl') + '_extended.stl';
      const outputFilePath = path.join(this.tempDir, outputFileName);
      
      if (progressCallback) progressCallback(90, "Saving extended STL...");
      
      // Write the combined STL data to file
      await writeFileAsync(outputFilePath, originalStl + baseStl);
      
      if (progressCallback) progressCallback(100, "STL saved successfully");
      
      this.emit('operationComplete', {
        operationId,
        type: 'extendBase',
        success: true,
        output: outputFilePath
      });
      
      console.log(`Modified STL saved to ${outputFilePath}`);
      return outputFilePath;
    } catch (error) {
      console.error("Error extending STL base:", error);
      
      this.emit('operationError', {
        operationId,
        type: 'extendBase',
        error: error instanceof Error ? error.message : String(error)
      });
      
      throw new Error(`Failed to extend STL base: ${error instanceof Error ? error.message : String(error)}`);
    } finally {
      this.activeOperations.delete(operationId);
    }
  }

  /**
   * Enhanced version of sliceSTL with progress reporting and error handling
   * @param stlFilePath Path to the STL file
   * @param slicerType Type of slicer to use ('prusaslicer', 'cura', 'slic3r')
   * @param slicerPath Path to the slicer executable
   * @param slicerProfile Profile to use for slicing
   * @param progressCallback Optional callback for progress updates
   * @returns Path to the generated G-code file
   */
  async sliceSTL(
    stlFilePath: string,
    slicerType: 'prusaslicer' | 'cura' | 'slic3r',
    slicerPath: string,
    slicerProfile?: string,
    progressCallback?: ProgressCallback
  ): Promise<string> {
    const operationId = this.generateOperationId();
    this.activeOperations.set(operationId, true);
    
    try {
      if (progressCallback) progressCallback(0, "Starting slicing operation...");
      
      const { exec } = require('child_process');
      const execAsync = promisify(exec);
      
      // Verify the STL file exists
      if (!fs.existsSync(stlFilePath)) {
        throw new Error(`STL file not found: ${stlFilePath}`);
      }
      
      // Verify the slicer executable exists if provided
      if (slicerPath && !fs.existsSync(slicerPath)) {
        throw new Error(`Slicer executable not found: ${slicerPath}`);
      }
      
      if (progressCallback) progressCallback(10, "Preparing slicing command...");
      
      const outputFileName = path.basename(stlFilePath, '.stl') + '.gcode';
      const outputFilePath = path.join(this.tempDir, outputFileName);
      
      let command = '';
      
      switch (slicerType) {
        case 'prusaslicer':
          command = `"${slicerPath}" --export-gcode --output "${outputFilePath}"`;
          if (slicerProfile) {
            if (!fs.existsSync(slicerProfile)) {
              console.warn(`Warning: Slicer profile not found: ${slicerProfile}`);
            }
            command += ` --load "${slicerProfile}"`;
          }
          command += ` "${stlFilePath}"`;
          break;
          
        case 'cura':
          command = `"${slicerPath}" -o "${outputFilePath}"`;
          if (slicerProfile) {
            if (!fs.existsSync(slicerProfile)) {
              console.warn(`Warning: Slicer profile not found: ${slicerProfile}`);
            }
            command += ` -l "${slicerProfile}"`;
          }
          command += ` "${stlFilePath}"`;
          break;
          
        case 'slic3r':
          command = `"${slicerPath}" --output "${outputFilePath}"`;
          if (slicerProfile) {
            if (!fs.existsSync(slicerProfile)) {
              console.warn(`Warning: Slicer profile not found: ${slicerProfile}`);
            }
            command += ` --load "${slicerProfile}"`;
          }
          command += ` "${stlFilePath}"`;
          break;
          
        default:
          throw new Error(`Unsupported slicer type: ${slicerType}`);
      }
      
      if (!this.activeOperations.get(operationId)) {
        throw new Error("Operation cancelled");
      }
      
      if (progressCallback) progressCallback(20, "Running slicer...");
      console.log(`Slicing STL with command: ${command}`);
      
      // Execute the slicing command
      await new Promise<void>((resolve, reject) => {
        const slicerProcess = exec(command);
        
        // Set up a timeout for the slicing operation (15 minutes)
        const timeout = setTimeout(() => {
          if (slicerProcess.pid) {
            process.kill(slicerProcess.pid);
          }
          reject(new Error("Slicing operation timed out after 15 minutes"));
        }, 15 * 60 * 1000);
        
        // Handle stdout data
        slicerProcess.stdout?.on('data', (data: string) => {
          console.log(`Slicer stdout: ${data}`);
          // Attempt to extract progress information (varies by slicer)
          const progressMatch = data.match(/(\d+)%/);
          if (progressMatch && progressCallback) {
            const slicerProgress = parseInt(progressMatch[1], 10);
            // Map slicer's 0-100% to our 20-90% range
            const mappedProgress = 20 + (slicerProgress * 0.7);
            progressCallback(mappedProgress, `Slicing: ${slicerProgress}%`);
          }
        });
        
        // Handle stderr data
        slicerProcess.stderr?.on('data', (data: string) => {
          console.error(`Slicer stderr: ${data}`);
        });
        
        // Handle completion
        slicerProcess.on('close', (code: number) => {
          clearTimeout(timeout);
          if (code === 0) {
            resolve();
          } else {
            reject(new Error(`Slicer process exited with code ${code}`));
          }
        });
        
        // Handle errors
        slicerProcess.on('error', (err: Error) => {
          clearTimeout(timeout);
          reject(err);
        });
      });
      
      if (!this.activeOperations.get(operationId)) {
        throw new Error("Operation cancelled");
      }
      
      // Verify the G-code file was created
      if (!fs.existsSync(outputFilePath)) {
        throw new Error("Slicing failed: G-code file was not created");
      }
      
      if (progressCallback) progressCallback(100, "Slicing completed successfully");
      
      this.emit('operationComplete', {
        operationId,
        type: 'slice',
        success: true,
        output: outputFilePath
      });
      
      return outputFilePath;
    } catch (error) {
      console.error("Error slicing STL:", error);
      
      this.emit('operationError', {
        operationId,
        type: 'slice',
        error: error instanceof Error ? error.message : String(error)
      });
      
      throw new Error(`Failed to slice STL: ${error instanceof Error ? error.message : String(error)}`);
    } finally {
      this.activeOperations.delete(operationId);
    }
  }

  /**
   * Enhanced version of confirmTemperatures with better error handling
   * @param gcodePath Path to the G-code file
   * @param expected Expected temperature settings
   * @param progressCallback Optional callback for progress updates
   * @returns Object with comparison results
   */
  async confirmTemperatures(
    gcodePath: string,
    expected: { 
      extruder?: number; 
      bed?: number; 
    },
    progressCallback?: ProgressCallback
  ): Promise<{
    match: boolean;
    actual: { extruder?: number; bed?: number };
    expected: { extruder?: number; bed?: number };
    allTemperatures: { extruder: number[]; bed: number[] };
  }> {
    const operationId = this.generateOperationId();
    this.activeOperations.set(operationId, true);
    
    try {
      if (progressCallback) progressCallback(0, "Starting temperature verification...");
      
      // Verify the G-code file exists
      if (!fs.existsSync(gcodePath)) {
        throw new Error(`G-code file not found: ${gcodePath}`);
      }
      
      if (progressCallback) progressCallback(20, "Reading G-code file...");
      
      // Read the G-code file
      const gcode = await readFileAsync(gcodePath, 'utf8');
      const lines = gcode.split('\n');
      
      if (!this.activeOperations.get(operationId)) {
        throw new Error("Operation cancelled");
      }
      
      if (progressCallback) progressCallback(50, "Analyzing temperature commands...");
      
      // Extract temperature settings from G-code
      const actual: { extruder?: number; bed?: number } = {};
      const allTemperatures: { extruder: number[]; bed: number[] } = { extruder: [], bed: [] };
      
      for (const line of lines) {
        // Look for extruder temperature (M104 or M109)
        const extruderMatch = line.match(/M10[49] S(\d+)/);
        if (extruderMatch) {
          const temp = parseInt(extruderMatch[1], 10);
          allTemperatures.extruder.push(temp);
          
          // Keep the first temperature for compatibility with original function
          if (!actual.extruder) {
            actual.extruder = temp;
          }
        }
        
        // Look for bed temperature (M140 or M190)
        const bedMatch = line.match(/M1[49]0 S(\d+)/);
        if (bedMatch) {
          const temp = parseInt(bedMatch[1], 10);
          allTemperatures.bed.push(temp);
          
          // Keep the first temperature for compatibility with original function
          if (!actual.bed) {
            actual.bed = temp;
          }
        }
      }
      
      if (progressCallback) progressCallback(80, "Comparing temperatures...");
      
      // Compare actual with expected
      let match = true;
      if (expected.extruder !== undefined && actual.extruder !== expected.extruder) {
        match = false;
      }
      if (expected.bed !== undefined && actual.bed !== expected.bed) {
        match = false;
      }
      
      if (progressCallback) progressCallback(100, "Temperature verification complete");
      
      this.emit('operationComplete', {
        operationId,
        type: 'confirmTemperatures',
        success: true,
        result: { match, actual, expected, allTemperatures }
      });
      
      return { match, actual, expected, allTemperatures };
    } catch (error) {
      console.error("Error confirming temperatures:", error);
      
      this.emit('operationError', {
        operationId,
        type: 'confirmTemperatures',
        error: error instanceof Error ? error.message : String(error)
      });
      
      throw new Error(`Failed to confirm temperatures: ${error instanceof Error ? error.message : String(error)}`);
    } finally {
      this.activeOperations.delete(operationId);
    }
  }
}

// Import BufferGeometryUtils for merging geometries
// This is a utility module used by Three.js
import * as BufferGeometryUtils from 'three/examples/jsm/utils/BufferGeometryUtils.js';