Wire Size Calculator (Ampacity, 125% Rule and Voltage Drop)
calc_wire_sizeWhat gauge wire you need for a circuit: copper or aluminum size from the NEC ampacity table at the right temperature column, with the 125% continuous-load rule, the small-conductor breaker limits and an optional voltage-drop check for long runs. Formula: Design amps = load × 1.25 if continuous. Size = smallest AWG whose ampacity in the 60 °C (or 75 °C) column, capped by 240.4(D) for 14/12/10 AWG, is at least the design amps. Voltage drop % = 2 × K × I × L ÷ cmil ÷ V × 100 (√3 for three phase; K = 12.9 copper, 21.2 aluminum); step up until within the limit.
Input Schema
| Name | Required | Description | Default |
|---|---|---|---|
| phase | No | Phase; default 1; one of 1 = Single phase, 3 = Three phase | |
| volts | No | Circuit voltage (V); default 240 | |
| material | No | Conductor; default copper | |
| load_amps | No | Load current (A); default 24 | |
| continuous | No | Continuous load (3 hours or more)?; default 1; one of 1 = Yes (size at 125%), 0 = No | |
| insulation | No | Wire type; default thhn | |
| one_way_ft | No | One-way length (0 = skip voltage drop) (ft); default 100 | |
| terminal_c | No | Breaker/terminal rating; default 60; one of 60 = 60 °C (default for 100 A or less), 75 = 75 °C (listed equipment, or over 100 A) | |
| max_drop_pct | No | Maximum voltage drop (%); default 3 |